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Machining of hardened parts
Havlík, Daniel ; Osička, Karel (referee) ; Polzer, Aleš (advisor)
This bachelor thesis is focused on the machining of hardened parts. The beginning of the work is devoted to the analysis of specific materials, 42CrMo4, 42CrMoS4 and 50CrMo4. Next described thing is heat treatment. The main part of this work consists of theoretical analysis turning of hardened parts and theoretical analysis of the thread whirling of ball screw, where the principle of ball screws is also described.
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Rotary flash hardening with help of electron beam and laser radiation
Klusáček, Martin ; Jan, Vít (referee) ; Kouřil, Miloslav (advisor)
This master thesis deals with surface hardening of steels, especially with rotary flash hardening of 42CrMo4 steel (WNr 1.3563, ČSN 15142). In this method homogenous heating of whole surface occurs during a very fast rotation of the component. In the theoretical part of this thesis the most common methods of surface hardening are described, with focus on laser and electron beam technologies. In the experimental part special device for this application was constructed. Rotary flash hardening was done using different radiation source and experimantal device parameters. The hardened surface layer of maximal thickness of 0,7 mm and width of 5,6 mm was achieved using laser beam. Results with electron beam were way better, because this technology allows to control the distribution of power along the beam width in order to improve the width/thickness ratio of hardened layer. Using this method maximal layer thickness of 1,4 mm and width of 13,4 mm was achieved.
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Analysis of cutting tool wear while turning construction steel
Kudela, Jan ; Kouřil, Karel (referee) ; Sedlák, Josef (advisor)
The goal of the thesis is wear analysis of cutting inserts used for machining 42CrMo4 steel. Theoretical part of the thesis contains comparison of turning and milling machining processes, machining methods for ball screws made of 42CrMo4 and description of experimental methods of tool wear analysis. Experimental part of thesis contains methodology of cutting inserts wear measurement for chosen machining method. The following testing is focused on cutting insert wear as well as workpiece surface analysis. Thesis is finished with processing of measured data and overall evaluation of achieved results.
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Machining of hardened parts
Havlík, Daniel ; Osička, Karel (referee) ; Polzer, Aleš (advisor)
This bachelor thesis is focused on the machining of hardened parts. The beginning of the work is devoted to the analysis of specific materials, 42CrMo4, 42CrMoS4 and 50CrMo4. Next described thing is heat treatment. The main part of this work consists of theoretical analysis turning of hardened parts and theoretical analysis of the thread whirling of ball screw, where the principle of ball screws is also described.
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|
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Analysis of cutting tool wear while turning construction steel
Kudela, Jan ; Kouřil, Karel (referee) ; Sedlák, Josef (advisor)
The goal of the thesis is wear analysis of cutting inserts used for machining 42CrMo4 steel. Theoretical part of the thesis contains comparison of turning and milling machining processes, machining methods for ball screws made of 42CrMo4 and description of experimental methods of tool wear analysis. Experimental part of thesis contains methodology of cutting inserts wear measurement for chosen machining method. The following testing is focused on cutting insert wear as well as workpiece surface analysis. Thesis is finished with processing of measured data and overall evaluation of achieved results.
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|
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Rotary flash hardening with help of electron beam and laser radiation
Klusáček, Martin ; Jan, Vít (referee) ; Kouřil, Miloslav (advisor)
This master thesis deals with surface hardening of steels, especially with rotary flash hardening of 42CrMo4 steel (WNr 1.3563, ČSN 15142). In this method homogenous heating of whole surface occurs during a very fast rotation of the component. In the theoretical part of this thesis the most common methods of surface hardening are described, with focus on laser and electron beam technologies. In the experimental part special device for this application was constructed. Rotary flash hardening was done using different radiation source and experimantal device parameters. The hardened surface layer of maximal thickness of 0,7 mm and width of 5,6 mm was achieved using laser beam. Results with electron beam were way better, because this technology allows to control the distribution of power along the beam width in order to improve the width/thickness ratio of hardened layer. Using this method maximal layer thickness of 1,4 mm and width of 13,4 mm was achieved.
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